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ELECTRIC WATER PUMP (EWP®) & FAN DIGITAL CONTROLLER KIT (PART #8002)

Provides optimum control of Davies, Craig 12 / 24 Volt Electric Water Pumps and Electric Fans. Suits EWP®80, EWP®115, EWP®130, EWP®150, Thermatic® / Electric Fans and billeted style Electric Water Pumps.

The controller offers enhanced appearance, slimmer and the seven-pin plug is safely tucked away, out of sight at the base of the Controller.  It has 2 mounting options:

  1. Bracket
  2. Nylon Plate

The EWP®/Fan Digital Controller has two specific functions:

  1. Will manage the operation of the EWP® by varying the speed of the pump in response to the coolant temperature
  2. Manage control of your electric engine fan.

The Controller has a push-button to lock in any temperature from 40°C (104°F) to 110°C (230°F). It’s recommended you set/target the Controller to closely match your engine’s existing thermostat temperature.
The Digital Controller will operate the engine’s electric fan automatically once the engine has reached +3°C (+5.4°F) above the targeted / set temperature. Another significant benefit is that the Controller allows the EWP® & Fan to run on after ignition shutdown for either 3 minutes or -10°C (-14°F) of set set / target temperature to eliminate heat soak.

Sensor Wire Length: 250cm, Increase to 380cm (Oct 2020)

 

EWP®, Fan & LCD Controller Installation                                                                                LCD Controller Wiring Instructions

                            

    

KIT CONTENTS

ITEM

DESCRIPTION 

UNITS

1

EWP® Digital Controller Assembly  

1

2

Wiring Harness (includes 10AMP fuse) 

1

3

Temp Sensor 1/4 NPT

1

4

In-Line Adaptor (35mm ends - hose size fitting)

1

5

Hose Clamps

2

6

Ring Terminal

1

7

Rubber Sleeves 3mm (Increase In-Line Adaptor to fit hose size 38mm)

*For larger hose size, you will need 6mm sleeves (Part #18511) which will increase adaptor to fit hose size 41~42mm *not in kit*

2

8

Mounting Options: Nylon Plate, Bracket

3

9

Instructions

1

10

Sensor Instructions

1

Technical Specifications
Technical Specification - LCD Controller
Voltage range 12V DC to 29V DC
Display LCD size 64.6mm (2.54”) x 55.6mm (2.19”)
Maximum current 12Amps
Warning alarm High & low Temp., Above set temp., Sensor short circuit, Pump error, High & low voltage and Sensor open circuit
Targeted (set) temperatures Singular degrees from:
40°C (104°F) to 110°C (230°F)
Memory Set & targeted temperature
Fan cut-in temp. 3°C (5.4°F) above the targeted (set) temperature
Controller type PCB with micro-processor
Sensor type Thermister in housing
Overrun/ shutdown -10°C (14°F) below set/target temperature or 3 minutes
Indicators Temperature, power, EWP®, test, fan, high & low temp, voltage, above set temperature (with alarm)
Weight 135 grams
Dimensions

Length = 98mm (3.8")
Width = 95mm (3.7")
Depth = 25mm (1”)

   

The contrasting black & white screen and comprehensive diagnostic menu of engine cooling management at a glance includes;

  • Numerical LCD exhibiting real-time numerical on-going engine & targeted/set temperatures
  • Flashing EWP® logo signifying pump pulse, width, modulation (PWM) operation and delivering the desired coolant flow through the engine
  • Individual, adjustable targeted/set temperatures from 40°C (104°F) to 110°C (230°F)
  • Rotating Davies Craig Thermatic® Fan symbol indicating fan operation (which automatically engages at +3ºC (+37.4ºF) above the set/targeted coolant temperature.)
  • Your set/targeted temperature can now be held in memory if the battery is disconnected.
  • Override feature to assist with EWP® bleeding operation.
  • Voltage output.

A suite of self-diagnostic ‘test’ functions are still on offer that identify and deliver visual and audible warnings enabling simple trouble-shooting if a system problem is evident. An audible alarm will sound when;

  • * Coolant temperature doesn’t exceed 40ºC (104ºF) within 5 mins of start-up.
  • * Coolant exceeds +10ºC (+50ºF) of set/targeted temperature.
  • * Coolant temperature exceeds 100ºC (212ºF).
  • * Voltage supply is either too high or too low.
  • * EWP error.
  • * Temperature Sensor error.

The LCD EWP®/Fan Digital Controller will manage the operation of your chosen EWP® or billeted electric water pump by varying the pump’s speed and subsequent coolant flow in response to engine coolant temperature, as well as manage the thermal control of your electric Thermatic® engine Fan/s.

The EWP®/Fan Digital Controller becomes the engine’s new ‘thermostat’ and now has individual targeted temperature settings from 60°C (140°F) to 110°C (212°F). Programmed by simply pushing a button and holding down to set! 

In combination with a Davies, Craig Thermatic Fan®, or other electric engine fans, the temperature of the engine’s cooling system can be more precisely controlled. The EWP®/Fan Digital Controller will also operate the EWP® after ignition/engine shutdown, circulating coolant and rapidly dissipating heat more efficiently to avoid heat-soak.

If the engine temperature cools below the targeted/set temperature, the EWP®/Fan Digital Controller will step back from full system voltage back to 12 or 6 volt operation and revert to pulse width modulation (PWM) mode when highway cruising.

Major advances to the updated LCD EWP®/Fan Digital Controller are;

Temperature setting is a simple push-button adjustment. Individual set/target temperature options commencing at 60°C to 100ºC (212ºF). The EWP®/Fan Digital Controller is factory set at 85ºC (185ºF).

To eliminate heat-soak, a built in automatic time-out feature allows the EWP® to circulate engine coolant for up to 3 minutes or till coolant temperate is reduced to -10◦C (-14F) below the set/targeted temperature to eliminate heat-soak after engine shut-down.  

Temperature Thermal Sensor - can be mounted into the thermostat housing, top radiator hose or top of the radiator or engine block near the engine coolant outlet.

The LCD EWP®/Fan Digital Controller weighs only 90 grams (3.2oz) and can be easily and conveniently mounted anywhere in the driving compartment.

The LCD EWP®/Fan Digital Controller can be left at the factory-set 85ºC (185ºF), offering smarter engine warm up and enhanced engine management of the vehicle’s cooling system. Many drivers may prefer to select a higher set point for an even quicker warm-up and greater economy, switching to a cooler engine setting when full power is required. It’s that simple.

Davies, Craig’s updated LCD EWP®/Fan Digital Controller continues to be a premium quality product ensuring its increasing range of EWP®s will exhibit the ultimate engine cooling experience. The LCD EWP®/Fan Controller was designed and developed right here in Australia! The Digital Controller, an EWP® and electric Thermatic® engine fan/s are three excellent examples of ingenious Australian innovation and design.

 

 

Product Selection Guide

Application Pump Model Pump Kit Pump Combo Controller / Switch
Part #
12 V
Part #
24 V
Part#
12 V
Part #
24 V
Part #
12 V
Part #
24 V
Motorbike up to 500cc (Standard) EBP®15 9001       0444 or 0500  
Motorbike 500cc - 1000cc (Std) EBP®23 9050       0444 or 0500  
Motorbike 1000cc - 2000cc (Std) EBP®25 9005       0444 or 0500  
Vehicle Heater System (Standard) EBP®23 9050       0444 or 0500  
LPG (Butane) System (Standard) EBP®23 9050       0444 or 0500  
Intercooler
(depending on capacity)
EBP®23 9050          
EBP®25 9005          
EBP®40 9040 9041     0444 or 0500 0444 or 0500
EWP®80 8005   8907      
Engines up to 2.0L (Standard) EWP®80 8005   8907   8002 8002
Engines up to 2.0L - 3.5L (Standard) EWP®115 8025 or
8040
8026 or
8041
8930 or
8950
8931 or
8951
8002 8002
Engines up to 3.5L - 5.0L (Standard) EWP®130 8080 8081 8990 8991 8002 8002
Engines 5.0L or greater (Standard) EWP®150 8060 8061 8970 8971 8002 8002
Modified Engines
Supercharged/Turbo
EWP®150 8060 8061 8970 8971 8002 8002
Drag Racing, Drifting & Speedway EWP®150 8060 8061 8970 8971 8002 8002
Off Road / 4WDs EWP®130 8080 8081 8990 8991 8002 8002
Solar Hot Water Systems (depending on size) EBP®15 9001       0444 or 0500  
EBP®23 9050       0444 or 0500  
EBP®25 9005       0444 or 0500  
EBP®40 9040 9041     0444 or 0500 0444 or 0500

  

Fan & EWP® Switch / Controller Range

Specs
Part #0444 Part #0401 Part #0500 Part #0555 Part #0550 Part #8002
Sales Variation

#0445, #0448

#0435, #0438

#0400, #0404 #0501 #0556 #0551 #8102
Operating Voltage 12 & 24 Volt 12 & 24 Volt 12 & 24 Volt 12 & 24 Volt 12 & 24 Volt 12 & 24 Volt
Maximum Current 40 Amps  20 Amps 40 Amps  40 Amps  N/A 12 Amps EWP Only
Fan Application MAX 30A Each  Relay Switching Current MAX 15A All DCPL Fans, EWPs & EBPs All brushed DCPL Fans, EWPs  All Brushless DCPL Fans, EWPs  All DCPL Fans, EWPs 
Speed Single Speed Single Speed Single Speed Variable Speed  Variable Speed  Single speed Fan & Variable EWP  
Single Fan Control null null null Brushed FAN only Brushless FAN only null
Duel Fan Control null  Wiring Dependant null Brushled FANs only Brushless FANs only Wiring Dependant
EWP control ON / OFF ONLY (USE 8002) ON / OFF ONLY (USE 8002) ON / OFF ONLY (USE 8002) Brushed EWPs only Brushless EWPs only null
EBP control ON / OFF ONLY  ON / OFF ONLY  ON / OFF ONLY  null null null
EWP/EBP and Fan control null  Wiring Dependant null null null EWP and Fans only
Duel Fan Start-Up Delay 10 Seconds null Independent set Temperature 4 independent Operating modes  5 independent Operating modes  null
Manual Override - Turn On null use #0404 Selectable Fan Override 2 Fan Override Wires 2 Fan Override Wires null
Manual Override - Turn off null null null 2 Fan Override Wires 2 Fan Override Wires null
Manual Override - Voltage Selection null null null null null null
°C D °F Change null No temperature units null null null null
Temperature Setting Range 40°C To 110°C (104°F To 230°F) 40°C To 100°C (104°F To 212°F) 5°C To 110°C (41°F To 230°F) 5°C To 110°C (41°F To 230°F) 5°C To 110°C (41°F To 230°F) 40°C To 110°C (104°F To 230°F)
Temperature Setting Method Push Button Turn Knob Push Button Push Button Push Button Push Button
Coolant Temperature Detection Requires #0409 or #0465 null Requires #0409 or #0465 null null null
Air Temperature Detection null null null null null null
Transmission Temperature Detection Ambient temperature only null Fluid measurment Requires #0465 null null null
Display Type Led Segment  null Led Segment  Led Segment + Status LEDs Led Segment + Status LEDs Black and white LCD
Temperature Display null null null null null null
Sensor Fault Display null null null null null null
Fan Operation Indicator null null null null null EWP and Fan
Over Temperature Warning null null null null null null
Audible alarm null null null null null null
Display dimmer null null null null null null
 Mounting position Engine bay Engine bay Vehicle Cabin  Engine bay Engine bay Vehicle Cabin
 Mounting options Built in Mounting holes Bracket supplied Universal 52mm gauge Built in Mounting holes Built in Mounting holes Verious Mounting Options supplied

 

For further information, see Product Information

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